HomeMaintenance Hangar Service Letters
 
Maintenance 4
Service Letters

Service Letters and Service Bulletins were produced by Aircraft Manufacturers to inform all concerned of new maintenance information, modifications, improvments and policies pertaining to the operation and support of their aircraft.

Service Letters

Service Letters were issued to explain service policies and describe modifications, processes, new products and other information pertinent to the operation, maintenance and repair of our aircraft. Service Letters can be identified by the word LETTER printed (orignially in Blue) on the right margin.

Service Bulletins

Service Bulletins describe mandatory procedures that must be observed for safety reasons. Service Bulletins are identified by the word BULLETIN printed (originally in Red) on the right margin.  For details of Service Bulletins go to the Service Bulletin Page.

Service Letters and Service Bulletins were supplied by Fletchair and have been provided here by the AYA as a service to its members, and the quality of the documents varies due to the quality of the original material provided.

List of Service Letters

Applicability refers only to the Aircraft Type – Readers should check the service letter to see if the letter is applicable to their specific aircraft serial number.

 

 

Service Letter

Subject

Status

Applicability

68-1

 Availability of Service Letters and Service Bulletins

 Current

 AA1, AA1A

68-2, 69-1

 

 Obsolete

 AA1

69-1A

 Control System Improvements

 Supercedes SL68-2,69-1

 AA1

69-2

 Exhaust System Modifications

 Current

 AA1

69-3

 Throttle Control

 Obsolete – See Service Manual

 AA1

69-4

 Throttle Control Inspection and Rigging

 Inactive – See Service Manual

 AA1

69-5

 Spring Plunger Elimination

 Obsolete Superceded by SL-75-1

 AA1

69-6

 Exhaust System Inspection

 Obsolete See SB-116

 AA1

70-1

 Canopy Screw Inspection

 Current

 AA1

70-2

 Nose Wheel Spacer Replacement

 Current

 AA1

70-3

 Wheel Fairing Installation

 Supercedes SB101,104A

 AA1

70-4

 Canopy Improvements

 Supercedes SB102

 AA1, AA1A

70-5

 Landing Gear Inspection

 Current

 AA1, AA1A

70-6

 Wing Tip Stiffener Inspection

 Current

 AA1

70-7

 Vendor Service Publications

 Current

 AA1, AA1A

70-8

 Rudder Bellcrank Modifications

 Current

 AA1

71-1

 Model AA1A Service Manual Supplement

 Current

 AA1, AA1A

71-2

 Service Information Summary

 Current

 AA1, AA1A

71-3

 Muffler Inspection

 Supercedes  SB122

 AA1

71-4

  • Seat Tracking Improvement
  • Canopy Track Improvement
  • Windshield/Canopy Hardware Improvement
  • Exhaust Joint Sealing
  • Nose Gear Inpection and Precautions
  • Nose Gear Strut Sealing
  • Static System Improvements
  • Air Vent Improvements
  • Fuel Selector Valve Lubrication
  • Lycoming Service Instructions 1070C and 1237

 Current

 AA1, AA1A

71-5

 Cabin Floor Inspection and Modification

 Current

 AA1, AA1A

71-6

 AA1A Trainer Owners Manual Correction

 Current

 AA1A

71-7

 Rudder/Elevator Rib Rivnut Inspection

 Current

 AA1, AA1A

71-8

 Defroster Outlet Design Improvement

 Current

 AA1, AA1A

71-9

 Battery Box Cover Modification

 Current

 AA1, AA1A

71-10

 Carburetor heat/mixture control fitting replacement

 Obsolete See SL-74-4

 AA1, AA1A

71-11A

  Bungee Inspection

 Replaced SL 71-11

 AA1, AA1A

71-12

 Carburetor Air Valve Screw Inspection

 Current

 AA1, AA1A

71-13

  • Stall Warning Wire Relocation
  • Master Cylinder Operation
  • Windshield/Canopy Improvement
  • Nose Gear Fork Installation
  • Canopy Attachement Improvement
  • Presolite Service Bulletin ASM-5

 Current

 AA1, AA1A

72-1

 Propeller Care and Operation Limits

 Current

 AA1, AA1A

72-2

 Rudder Rigging

 Current

 AA1, AA1A

72-3

  • Step Drail Hole Modification
  • Flap Position Indicator Modification
  • Aileron Balance Weight Arm Modification
  • Canopy Latch and Lock Sealing Improvement
  • Canoy Track Teflon Runner Roll Pins
  • Reas Seat Clou Out Covers
  • Tail Tie Down Rings

 Current

 AA1, AA1A

72-6

 Fuel Quality and Fuel Quick Drain Placards

 Current

 AA1, AA1A, AA1B, AA5

72-8A

 Canopy trim Retrofit

 Current

 AA5

74-2

 Bondline Inspection Procedures

 Current

 All Aircraft

74-3

  • Flap Switch Boot Installation
  • Nose Strut Length Increase
  • Control Suface Toque Tube Repair
  • Avo Lyoming Service Publications

 Current

 AA1, AA1A, AA1B, AA5

74-4

  • Windshiled Canopy Attach Screw Torque
  • Canopy Latch Improvement
  • Carburetor Heat/Mixture Control Fitting Improvement (Supercedes SL71-10)
  • Fuel Tank Vent Inpection and Modification
  • Inspection Cover Installation
  • Avco Lyoming Service Instruction No. 1266

 Current

 AA1, AA1A, AA1B

74-5

  • Canopy Lock Sealing
  • Fuel Tank Access Cover Improvement
  • Carburetor Airbox Bearing Replacement
  • Wire Bundle Protection

 Current

 AA5

74-6

 Buss Bar/Bearing Collar Clearance

 Current

 AA1B, AA5

74-7

 Park Brake Rigging

 Current

 AA1, AA1A, AA1B, AA5

74-9

 Spark Plug Fowling

 Current

 All Aircraft

75-1

 Improved Anti Shimmy Washer

 Current

 AA1, AA1A, AA1B, AA5, AA5B

75-2

 Approved Battery Box Replacement and Battery Box Cover Inspection

 Current

 AA1, AA1A, AA1B,  AA5, AA5B

75-3

 Improved Front Seat Bottom

 Current

 AA5, AA5B

75-4

 Landing Light Replacement

 Current

 AA1, AA1A, AA1B, AA5

75-5

 Vendor Service Publications

 Current

 AA1, AA1A, AA1B, AA5

75-6

 Spinner Bulkhead Preload

 Current

 AA5B

75-7

 Improved Fuel Level Visibility

 Current

 AA1A, AA1B

75-8

 Flap Bondline Inspection

 Current

 AA5, AA5A, AA5B

75-9

Spark Plug Lead Fouling  Current All

75-10

 Parking Brake Improvement

 Current

 AA1, AA1A, AA1B,  AA5A, AA5B

75-11

 Exhaust Stack / Cowl Clearance

 Current

 AA5B

76-1

 Telex Microphone Replacement

 Current

 AA1B, AA5, AA5A, AA5B

76-2

 Vendor Service Publications

 Current

 AA1, AA1A, AA1B, AA5A, AA5B

77-1

 Engine Primer O Ring Replacement

 Current

 AA1, AA1A, AA1B, AA5A, AA5B

77-2

 Magneto Lead Isolation & Routing

 Current

 All Models

77-3

 Canopy Lock Release Lever Placard

 Current

 AA5, AA5A, AA5B

77-4

 Replacement of Induction Air Filter Assembly

 Current

 AA5B

78-1

 Improved Sun Visor Material

 Current

 AA5A, AA5B

78-2A

 AA5 Series Fuel Sump Tank Repair

 Superseded 78-2

 All AA5 Series

78-3

 New Service and Accessory Kits

 Current

 AA1, AA1A, AA1B, AA5A, AA5B

78-4

 Narco Avionics Service Bulletin ELT-10 No. 10

 Current

 AA1C, AA5A, AA5B fitted with Narco ELT-10

78-5

 Upholstery Replacement/Herculon Material

 Current

 AA1B, AA5, AA5A, AA5B

79-2

 Carburetor Mixture Control Retainer

 Current

 AA5B

79-3

 Carburetor – Improved Method of Sealing Accelerator Pump and Economizer Rods to Reduce Throttle Friction

 Current

 AA5B

79-4

 TCP Fuel Additive

 Current

 All Aircraft

80-1

 Service Kit SK-150, Autopilot Reactivation

 Current

 AA5, AA5A, AA5B

81-1

 Replacement of Induction Air Filter

 Current

 AA1, AA5, AA5A, AA5B

93-1

 Outboard Bearing Bracket Assembly

 Current

 AA5, AA5A, AA5B

93-3

 Placards

 Current

 AA5B, AG5B

2002-1

 Fuel Gauge Wire Routing

 Current

 AG5B

2003-3

 Outboard Wing Spar Attach Bolts

 Current

 AG5B

 
Top! Top!